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Quality Engineer
NC - Concord
Opportunity Snapshot
This is your opportunity to get in on the ground floor of a brand new facility in a growing segment of the automotive industry. As Quality Engineer, you will directly impact quality systems at our new plant through process implementation and auditing, continuous improvement initiatives, and collaboration with cross-functional teams. Quick question for you - click here
In this highly visible role, you'll have the opportunity to showcase your skills in a high-technology, green and rapidly expanding field. If you're a team player with strong problem solving skills and a drive to succeed, this could be the ideal role for you.
Celgard, LLC, based in beautiful Charlotte, NC, is a wholly owned subsidiary of Polypore International, Inc., and a leading global supplier of microporous separators used in lithium-ion batteries. The company recently opened this lithium battery separator manufacturing plant in Concord, NC (just outside of Charlotte) to strengthen their ability to support the emerging electric drive vehicle (EDV) industry.
The Requirements
To be a good fit for this opportunity you will have:
-
A bachelor's degree in Engineering or a science-related field.
-
At least 4 years of experience working in automotive in a Quality role.
-
Internal auditing experience (lead auditor experience a plus).
-
Experience with SPC software (Minitab helpful). Quick question for you - click here
-
Experience leading and facilitating scrap reduction projects with a cross functional team.
-
Experience practicing and applying AIAG core tools in a production environment (APQP/PPAP/PFMEA/SPC/MSA).
-
Strong problem solving skills.
Additional preferred skills include:
-
Certification through the American Society of Quality (ASQ) in one of the following: ASQ/CQE, ASQ/CSSBB, ASQ/CSSGB, ASQ/CQA.
-
Advanced strategy development (Shainin preferred).
-
Experience implementing and auditing TS16949/QS9000/ISO9001.
-
Previous experience implementing quality systems at a new production facility is helpful.
-
Experience working in a lean culture and using lean tools like Value Stream Mapping is preferred.
Essential key competencies include:
-
Ability to work independently under limited supervision, and provide direction and leadership to others.
-
Strong organizational, communication, teamwork, analytical and interpersonal skills.
-
Ability to work on a high performing team and contribute to an environment where open and honest communication is the norm.
-
Ability to build effective workplace relationships, motivate co-workers and support co-worker development.
-
Knowledge of how to evaluate team effectiveness, and how to improve team performance.
-
Expert problem solving and conflict management skills.
-
The desire to be empowered, and work in a collaborative environment.
The Role
Reporting to the Quality Manager, you will work in a high-performance, team-centered work environment and will have the opportunity to directly contribute to the goals and objectives of the quality department for this new plant.
You'll drive continuous improvement in the plant's quality systems and processes, and will work on problem solving activities, continuous improvement and process audits. Through the Celgard Concord Quality Organization we've implemented a set of measurable objectives to create a more lean manufacturing, cross-functional team environment; so you'll be working as part of the value stream team and will own all things quality. Your main quality objectives will include: institutionalizing a zero PPM mind-set; driving continuous improvement projects that enable lean and eliminate waste; and designing, implementing and maintaining bullet proof automotive quality systems. This position will be responsible for:
-
Making major contributions in preparing the site for customer site assessment audits, and then focusing on preparing site for TS16949 in early 2013.
-
Conducting process sign-off audits as new asset and product trains are started, posting results of audits, and working with cross-functional teams to implement countermeasures in a timely manner.
-
Completing the process control scheme by updating process control plans, PFMEA, and process work instructions. Quick question for you - click here
-
Co-own process audits with trainers; and participate as an internal auditor.
-
Identifying, initiating, and implementing continuous improvement projects related to the QMS (Quality Management System) that benefit the site.
-
Assisting in deploying QMS training for all new employees.
-
Handling all Quality Engineer functions for the plant through early 2012; work with a team of Quality Engineers to complete these functions in the future.
In addition to your quality preparation and assessment duties for the new site, your key responsibilities are to:
-
Coach application of the A3 problem solving process on the manufacturing floor.
-
Own the 8D process for customer issues.
-
Act as an engaged participant in the tiered communication process on the floor each day.
-
Lead QI Analyst/Trend and review weekly, monthly and quarterly.
-
Lead Top Scrap Reduction Initiative in the Manufacturing area.
-
Monitor control schemes daily to ensure ongoing effectiveness.
-
Work closely with Supplier Quality Engineer to ensure effective implementation of receiving inspection.
-
Manage the MRB process with the value stream team and ensure the NG material control process is effectively implemented.
-
Maintain compliance with all plant safety systems and policies.
Note: this description is intended to give you a general overview of the position and is not an exhaustive listing of duties and responsibilities.
Why Celgard?
High visibility impact -- working with groups across all levels of the organization--from Operations to Maintenance--you'll have the opportunity to learn new skills and showcase your abilities in a position where your contributions get noticed.
Get in on the ground floor -- take advantage of this rare opportunity to be a key member of the start-up team within a cutting-edge, progressive industry.
Great environment -- we take pride in empowering our teammembers and putting the correct decision makers in place at the appropriate level. We're working towards self-directed work teams, so you'll have the freedom and support available when you need it.
Entry into leadership --Candidates who demonstrate success in the role and display strong leadership skills could have the opportunity to move up and across Celgard's growing global roles and locations.
Career development -- you will be able to demonstrate and strengthen your own skills and aptitude, setting you up to take on additional responsibilities as the company grows.
Excellent compensation -- in addition to a competitive salary and bonus incentive program, we offer comprehensive benefits
Keys to Success
To excel in this role you will be an expert problem solver and a direct and decisive self-starter. We're looking for someone who knows how to work with people to get things done both as a leader of the team and a member of it.
In addition, in order to be an outstanding Quality Engineer, you will be detail-oriented and thrive in an environment where you can put your outstanding analytical and systematic skills to use on a daily basis.
About Celgard
Celgard is a global leader in the development and production of specialty microporous membranes, and is one of the largest suppliers to the lithium battery industry. Celgard® battery separators are highly engineered and are used in disposable and rechargeable lithium-ion batteries for personal electronic devices such as notebook computers, mobile telephones, digital cameras, and power tools and are emerging in applications including electric drive vehicles (EDVs), and reserve power and electricity grid management systems. These separators play a critical role in the performance and life of lithium-ion battery cells by providing a barrier between the positive and negative electrodes - preventing short circuits while controlling the exchange of lithium ions from one side of the battery to the other.
With company headquarters in Charlotte, NC, and battery separator manufacturing facilities in the United States, Korea, and China, we are ideally positioned to serve the just-in-time needs of a global market. Celgard is a wholly owned subsidiary of Polypore International, Inc., (NYSE: PPO) a global high-technology filtration company specializing in microporous membranes. Regardless of the energy storage application, the Celgard product portfolio offers the best solution for quality, reliability, and performance.
Finally, at Celgard, we are guided by the following shared values:
-
Organizational excellence
-
Zero harm
-
Our people
-
Integrity
-
Customer focus
-
Teamwork
-
Employee involvement
-
Continual improvement
We believe that putting our values into practice creates long-term benefits for shareholders, customers, employees, suppliers, and the communities we serve.
Opportunity Snapshot
This is your opportunity to get in on the ground floor of a brand new facility in a growing segment of the automotive industry. As Quality Engineer, you will directly impact quality systems at our new plant through process implementation and auditing, continuous improvement initiatives, and collaboration with cross-functional teams. Quick question for you - click here In this highly visible role, you'll have the opportunity to showcase your skills in a high-technology, green and rapidly expanding field. If you're a team player with strong problem solving skills and a drive to succeed, this could be the ideal role for you.
Celgard, LLC, based in beautiful Charlotte, NC, is a wholly owned subsidiary of Polypore International, Inc., and a leading global supplier of microporous separators used in lithium-ion batteries. The company recently opened this lithium battery separator manufacturing plant in Concord, NC (just outside of Charlotte) to strengthen their ability to support the emerging electric drive vehicle (EDV) industry.
The Requirements
To be a good fit for this opportunity you will have:
-
A bachelor's degree in Engineering or a science-related field.
-
At least 4 years of experience working in automotive in a Quality role.
-
Internal auditing experience (lead auditor experience a plus).
-
Experience with SPC software (Minitab helpful). Quick question for you - click here
-
Experience leading and facilitating scrap reduction projects with a cross functional team.
-
Experience practicing and applying AIAG core tools in a production environment (APQP/PPAP/PFMEA/SPC/MSA).
-
Strong problem solving skills.
Additional preferred skills include:
-
Certification through the American Society of Quality (ASQ) in one of the following: ASQ/CQE, ASQ/CSSBB, ASQ/CSSGB, ASQ/CQA.
-
Advanced strategy development (Shainin preferred).
-
Experience implementing and auditing TS16949/QS9000/ISO9001.
-
Previous experience implementing quality systems at a new production facility is helpful.
-
Experience working in a lean culture and using lean tools like Value Stream Mapping is preferred.
Essential key competencies include:
-
Ability to work independently under limited supervision, and provide direction and leadership to others.
-
Strong organizational, communication, teamwork, analytical and interpersonal skills.
-
Ability to work on a high performing team and contribute to an environment where open and honest communication is the norm.
-
Ability to build effective workplace relationships, motivate co-workers and support co-worker development.
-
Knowledge of how to evaluate team effectiveness, and how to improve team performance.
-
Expert problem solving and conflict management skills.
-
The desire to be empowered, and work in a collaborative environment.
The Role
Reporting to the Quality Manager, you will work in a high-performance, team-centered work environment and will have the opportunity to directly contribute to the goals and objectives of the quality department for this new plant.
You'll drive continuous improvement in the plant's quality systems and processes, and will work on problem solving activities, continuous improvement and process audits. Through the Celgard Concord Quality Organization we've implemented a set of measurable objectives to create a more lean manufacturing, cross-functional team environment; so you'll be working as part of the value stream team and will own all things quality. Your main quality objectives will include: institutionalizing a zero PPM mind-set; driving continuous improvement projects that enable lean and eliminate waste; and designing, implementing and maintaining bullet proof automotive quality systems. This position will be responsible for:
-
Making major contributions in preparing the site for customer site assessment audits, and then focusing on preparing site for TS16949 in early 2013.
-
Conducting process sign-off audits as new asset and product trains are started, posting results of audits, and working with cross-functional teams to implement countermeasures in a timely manner.
-
Completing the process control scheme by updating process control plans, PFMEA, and process work instructions. Quick question for you - click here
-
Co-own process audits with trainers; and participate as an internal auditor.
-
Identifying, initiating, and implementing continuous improvement projects related to the QMS (Quality Management System) that benefit the site.
-
Assisting in deploying QMS training for all new employees.
-
Handling all Quality Engineer functions for the plant through early 2012; work with a team of Quality Engineers to complete these functions in the future.
In addition to your quality preparation and assessment duties for the new site, your key responsibilities are to:
-
Coach application of the A3 problem solving process on the manufacturing floor.
-
Own the 8D process for customer issues.
-
Act as an engaged participant in the tiered communication process on the floor each day.
-
Lead QI Analyst/Trend and review weekly, monthly and quarterly.
-
Lead Top Scrap Reduction Initiative in the Manufacturing area.
-
Monitor control schemes daily to ensure ongoing effectiveness.
-
Work closely with Supplier Quality Engineer to ensure effective implementation of receiving inspection.
-
Manage the MRB process with the value stream team and ensure the NG material control process is effectively implemented.
-
Maintain compliance with all plant safety systems and policies.
Note: this description is intended to give you a general overview of the position and is not an exhaustive listing of duties and responsibilities.
Why Celgard?
High visibility impact -- working with groups across all levels of the organization--from Operations to Maintenance--you'll have the opportunity to learn new skills and showcase your abilities in a position where your contributions get noticed.
Get in on the ground floor -- take advantage of this rare opportunity to be a key member of the start-up team within a cutting-edge, progressive industry.
Great environment -- we take pride in empowering our teammembers and putting the correct decision makers in place at the appropriate level. We're working towards self-directed work teams, so you'll have the freedom and support available when you need it.
Entry into leadership --Candidates who demonstrate success in the role and display strong leadership skills could have the opportunity to move up and across Celgard's growing global roles and locations.
Career development -- you will be able to demonstrate and strengthen your own skills and aptitude, setting you up to take on additional responsibilities as the company grows.
Excellent compensation -- in addition to a competitive salary and bonus incentive program, we offer comprehensive benefits
Keys to Success
To excel in this role you will be an expert problem solver and a direct and decisive self-starter. We're looking for someone who knows how to work with people to get things done both as a leader of the team and a member of it.
In addition, in order to be an outstanding Quality Engineer, you will be detail-oriented and thrive in an environment where you can put your outstanding analytical and systematic skills to use on a daily basis.
About Celgard
Celgard is a global leader in the development and production of specialty microporous membranes, and is one of the largest suppliers to the lithium battery industry. Celgard® battery separators are highly engineered and are used in disposable and rechargeable lithium-ion batteries for personal electronic devices such as notebook computers, mobile telephones, digital cameras, and power tools and are emerging in applications including electric drive vehicles (EDVs), and reserve power and electricity grid management systems. These separators play a critical role in the performance and life of lithium-ion battery cells by providing a barrier between the positive and negative electrodes - preventing short circuits while controlling the exchange of lithium ions from one side of the battery to the other.
With company headquarters in Charlotte, NC, and battery separator manufacturing facilities in the United States, Korea, and China, we are ideally positioned to serve the just-in-time needs of a global market. Celgard is a wholly owned subsidiary of Polypore International, Inc., (NYSE: PPO) a global high-technology filtration company specializing in microporous membranes. Regardless of the energy storage application, the Celgard product portfolio offers the best solution for quality, reliability, and performance.
Finally, at Celgard, we are guided by the following shared values:
-
Organizational excellence
-
Zero harm
-
Our people
-
Integrity
-
Customer focus
-
Teamwork
-
Employee involvement
-
Continual improvement
We believe that putting our values into practice creates long-term benefits for shareholders, customers, employees, suppliers, and the communities we serve.
